Risk Based Maintenance Solutions: Inside & Out

Course overview

What does risk analysis in maintenance entail?

Any plant’s and its assets’ integrity depends on proper maintenance. Risks should be evaluated for better maintenance, and the right techniques and tactics should be used to prevent asset failures. There are numerous methods and tactics that can be used to sufficiently enhance plant performance and guarantee that no single asset fails.

Additionally, the plant’s profit is typically a result of the efficient plans and practices already in place. Because of this, it’s crucial that all risks are accurately detected, assessed, and taken into account. The understanding and use of Risk-Based Maintenance (RBM) approaches and tactics are additional critical duties. As a result, the assets’ lifespan will be prolonged and the company’s profitability will rise.

RBM in maintenance – what is it?

According to Training Bee, firms can avoid squandering large sums of money by using maintenance approaches, plans, strategies, and procedures correctly. The knowledgeable educators have first-hand knowledge of RBM (Risk-Based Maintenance). They devote themselves to creating and presenting pertinent, effective content that will ultimately aid the trainees in advancing their professions. As the curriculum is created taking current market trends and technology into consideration, the trainees will be able to flourish in their professions in the organization of their choosing.

Introduction

Greetings and welcome to the training course on Risk-Based Maintenance (RBM) Techniques, Strategy, and Applications! Effective and efficient maintenance procedures are necessary in today’s competitive and dynamic industrial environment to guarantee the dependability, availability, and safety of important assets. This in-depth training is created to give participants the skills and information they need to put risk-based maintenance (RBM) methods into practice, which will eventually improve asset performance and reduce costs.

Participants will obtain a certificate acknowledging their competence in applying RBM techniques after successfully completing the Risk-Based Maintenance (RBM) Techniques, Strategy, and Applications training program and passing the final exam.

We are The Training Bee, a global training and education firm providing services in many countries. We are specialized in capacity building and talent development solutions for individuals and organizations, with our highly customized programs and training sessions.

Join us on this transformational learning journey to master RBM and improve the performance and dependability of vital assets inside your organization. Together, let’s start down this road to more effective and economical maintenance techniques!

Learning Objectives

Upon completing Risk Based Maintenance (RBM) Techniques, Strategy and Applications, participants will be able to:

• Understanding RBM, its methodology, and how to use the RBM program
• Creation of practical techniques that take into account the specific context
• Recognize the RBM’s role in maintenance and efficient performance
• Understanding the risk and how it plays a part in creating plans
• Knowing how failures occur, how likely they are, how systems behave when they do, and how they affect risks
• Choosing the right technology for the specific situation
• RBM should be properly and successfully integrated with other methods like RBI and PFA.
• Performance is assessed using key performance indicators.

Our Unique Training Methodology

This interactive course comprises the following training methods:

• Journaling – This consists of setting a timer and letting your thoughts flow, unedited and unscripted recording events, ideas, and thoughts over a while, related to the topic.
• Social learning – Information and expertise exchanged amongst peers via computer-based technologies and interactive conversations including Blogging, instant messaging, and forums for debate in groups.
• Project-based learning
• Mind mapping and brainstorming – A session will be carried out between participants to uncover unique ideas, thoughts, and opinions having a quality discussion.
• Interactive sessions – The course will use informative lectures to introduce key concepts and theories related to the topic.
• Presentations – Participants will be presented with multimedia tools such as videos and graphics to enhance learning. These will be delivered engagingly and interactively.

Training Medium

This Risk Based Maintenance (RBM) Techniques, Strategy and Applications training is designed in a way that it can be delivered face-to-face and virtually.

Course Duration

This training is versatile in its delivery. The training can be delivered as a full-fledged 40-hour training program or a 15- hours crash course covering 5 hours of content each day over 3 days

Pre-course Assessment

Before you enroll in this course all we wanted to know is your exact mindset and your way of thinking.
For that, we have designed this questionnaire attached below.

• What is your present position or line of work, and how does it relate to asset management, reliability, or maintenance within your company?
• Have you had official instruction or certification in asset management, reliability engineering, or maintenance? If so, kindly give further information.
• What does the term “Risk-Based Maintenance (RBM)” mean to you? Please give a brief explanation based on what you know right now.
• Can you give an example of a maintenance strategy or technique that your company currently uses? Do any of these tactics fit the risk-based category?

Course Modules

This Risk Based Maintenance (RBM) Techniques, Strategy and Applications cover the following topics for understanding the essentials of the Agile Workplace:

Module 1 – RBM Introduction

• Explain RBM.
• Relevance of RBM
• Advantages of RBM
• History of RBM
• RBM in the past and its development in the present

Module 2 – The Level of Maintenance Risk

• Explain risk.
• How does it assist with maintenance?
• Different risk types
• Identifying the danger
• Risk assessment for maintenance
• Thorough explanation of the risk

Module 3 – Upkeep and Dependability

• Consequences of maintenance on the company
• Reference maintenance schedule
• Asset depreciation
• Asset management to realize asset value

Module 4 – Some Typical Engineering Instruments

• A RAMS.
• Choosing between costs and advantages (the maintenance threshold).
• The matrix of risk.

Module 5 – Strategies

• HI-HP.
• LI-HP.
• HI-LP.
• LI-LP.
• To fail by running.

Module 6 – RBM Qualities

• Curve in learning.
• Risk evaluation.
• Consequence of Failure (CoF) and Probability of Failure (PoF) creation should be balanced.

Module 7 – Techniques

• Analysis of criticality and risk.
• FMEA and FCA.
• Analysis of an event tree.
• Analysis of fault trees.
• Essential ideas to comprehend for approaches

Module 8 – Implementation

• Seven RBM integration steps with FMECA
• A history of failure
• Identifying maintenance duties and intervals
• Distribution of Weibull

Module 9 – Integration of Additional Technologies

• Integration of the tools, equipment, and replacement parts
• Workflow interactions with maintenance
• Including Risk-Based Inspection (API 580) in the process.
• RBM and Potential Failure Analysis (PFA) Interaction

Post-course Assessment

Participants need to complete an assessment post-course completion so our mentors will get to know their understanding of the course. A mentor will also have interrogative conversations with participants and provide valuable feedback.

• Give your own definition of Risk-Based Maintenance (RBM). How has your knowledge of RBM changed since the start of the training?
• Talk about the primary RBM methods and tactics that were discussed throughout the course. Give instances where you could use these strategies to good effect.
• What part does risk assessment play in RBM? How has it affected your professional context and how have you used it to make maintenance decisions?
• The main advantages of incorporating RBM into a company’s maintenance strategy should be listed and explained. How do these advantages fit in with the objectives of your company?
• Talk about the difficulties and limitations of applying RBM in practical situations. How can these problems be solved?

Lessons Learned

The relevance of adopting a strategic approach to maintenance ought to have been understood by participants. RBM stresses risk-based prioritization of tasks and assets, coordinating maintenance efforts with corporate objectives.

Significantly Deepened Understanding of Risk: The training was intended to significantly increase participants’ understanding of risk in the maintenance context, including risk assessment, quantification, and the role of uncertainty.

Effective Risk Assessment Techniques: Participants ought to be able to identify essential assets and make data-driven maintenance decisions after learning and putting to use a variety of risk assessment techniques and tools.

RBM promotes resource optimization by concentrating maintenance activities where they are most required. Participants should be aware of how this strategy can result in cost reductions and enhanced asset performance.